Conveyor Safety & Protection
One Coordinated System for Every Conveyor Fault
Nuisance trips, unplanned downtime and compliance exposure are what happen when conveyor safety devices work in isolation. Smart Series is Pacific Automation’s coordinated conveyor safety, protection and monitoring system, built to eliminate all three.
The Smart Series Range
Emergency pull wire switches, belt misalignment detection, belt rip and tear detection, belt speed and slip detection, blocked chute detection and spillage detection - the range that makes up a complete conveyor safety, protection and monitoring solution.
A System, Not a Collection of Parts
Each device does a job on its own - Smart Series is designed so they work as one.
Every Device Does a Job on Its Own
Emergency pull wire switches, belt misalignment detection, belt rip and tear detection, belt speed and slip detection, blocked chute detection and spillage detection each cover a specific failure mode along the belt.
One Monitoring Architecture, Not Isolated Devices
Every switch and sensor along the conveyor links back through a single signal line monitoring system, so a fault anywhere on the belt is identified and located, not just flagged - across a plant and over long distances.
Signal the Fault or Stop the Belt
Trip contacts wire into your existing control system to signal a fault for planned intervention, or trip the conveyor for an immediate controlled stop when safety demands it.
What You Get From a Coordinated System
Fewer nuisance trips, faster fault identification, less equipment damage and documented compliance.
Fewer Nuisance Trips
Encapsulated switching and vibration-resistant terminals eliminate the nuisance trips that plague conventional pullkeys.
Faster Fault Identification
A system, not a collection of parts - faults are identified and located along the conveyor, not just flagged.
Less Equipment Damage
Detecting and acting on faults early reduces equipment damage and cuts maintenance costs.
AS/NZS 4024.3610:2015 Compliance Documented
Meet and document your AS/NZS 4024.3610:2015 obligations, from device design through to site audit.
Not sure which devices your site needs?
Tell us your conveyor layout and risk points and we’ll scope the right combination.
Compliance, Site Conditions and Shutdown Options
Designed to AS/NZS 4024.3610:2015, built for what mine sites actually throw at it.
Compliance
Documentation and evidence you can hand straight to a site auditor or regulator - not paperwork you have to reconstruct after the fact.
Site Conditions
Built to keep working through dust, vibration, moisture and the long, distributed runs that punish conveyor equipment.
Shutdown Philosophy
Some faults need a planned maintenance visit. Others need the belt stopped in seconds. Smart Series is configured so you decide which is which - not the device on its own.
Where Smart Series Works
Heavy loads, abrasive materials and long distributed runs across two sectors.
Often Scoped Alongside
Real Results: Smart Series Transforms WA Mining Site
See how a Western Australian mine eliminated nuisance trips and lifted conveyor safety across 2km of conveyor infrastructure - the problem, which Smart Series devices were installed, and the measurable result.
Read the Case StudyWant Advice on the Right Smart Series Products for Your Site?
Fill out the form and we’ll be in touch - tell us your conveyor layout, risk points and compliance requirements and our team will scope the pull wire runs, protection sensors and essentials to match.