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Heat Trace Cable Solutions

Heating

Heat Trace Cable Solutions

Reliable electric heat tracing for industrial and commercial applications.

Pacific Automation supplies a comprehensive range of Thermon electric heat trace cables designed to protect pipes, vessels, and equipment from freezing, maintain process temperatures, and support critical operations in harsh environments. Our heat tracing solutions are used across industrial, infrastructure, and commercial applications where reliability, safety, and long-term performance are essential.

By combining proven heat trace technologies with application expertise, Pacific Automation delivers solutions tailored to process requirements, ambient conditions, and site compliance standards.

Applies to
Process Pipework Storage Tanks & Vessels Long Pipelines Building Services
Thermon, the process heating specialist Datasheet for every cable Full heat trace design service
Thermon heat trace cable on industrial pipework

It starts before the order

Three questions we ask alongside the part number, so the circuit holds the temperature it has to hold.

Question one

Where does it run?

Minimum ambient temperature, pipe size and insulation, circuit length, supply voltage, and the zone and temperature class.

Question two

What is it doing?

Freeze protection or temperature maintenance. The maintain temperature, the medium, and whether the line is steam cleaned.

Question three

What if it is wrong?

A frozen line, product off specification, a burst pipe, a circuit that trips, a plant down in winter.

Six heat tracing technologies

Self-regulating through to skin effect. The right technology depends on circuit length, maintain temperature and how predictable the output has to be.

Self-regulating heating cables

Self-regulating heating cables automatically adjust their heat output in response to pipe or surface temperature. This makes them one of the most versatile and widely used heat trace solutions for freeze protection and temperature maintenance.

Thermon power limiting heating cable

Power limiting heating cables

Power limiting heating cables provide controlled heat output over long circuit lengths, making them ideal for applications requiring extended runs while maintaining safe operating temperatures.

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Thermon parallel constant watt heating cable

Parallel constant watt heating cables

Parallel constant watt heating cables deliver a consistent heat output per metre, regardless of ambient temperature. They are well suited to applications where stable, predictable heating is required.

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Series constant watt heating cables

Series constant watt heating cables are designed for very long circuit lengths and high-power applications. Heat output is determined by cable resistance and supply voltage, making them suitable for large-scale industrial systems.

Specific solutions for specific requirements

Need to heat something up? Talk to our process heating experts today.

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Long distance heating

Skin effect heat tracing, where conventional cable will not reach

Thermon ThermTrac skin effect heat tracing system

Skin effect heat tracing systems

Skin effect heat tracing systems are a specialised solution for extremely long pipelines where conventional heat trace cables are impractical. Heat is generated through electromagnetic skin effect, providing efficient and uniform heating over long distances.

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Thermon SnoTrac snow and ice melting system

Skin effect systems for snow and ice melting

Skin effect technology can also be applied to snow and ice melting systems for large outdoor areas where reliability and even heat distribution are required.

View Information Guide

Self-regulating heating cables, commercial

Commercial self-regulating heating cables are designed for building services and infrastructure applications, providing safe and efficient freeze protection for water pipes and drainage systems.

Get a heat trace design quote

Three steps from first call to delivered project.

Step 1

Select your application

Choose whether you are heating a tank or a pipeline.

Step 2

Fill in your project details

Tell us about your requirements so we can put together the right solution.

Step 3

Leave it to us

You are covered from design to delivery. Wrap up your project on budget, on time.

Heat trace design enquiry

Tell us what you are heating and the conditions it runs in. Our team will scope the cable, the controls and the accessories, and come back with a design and a lead time.

Or call 1300 881 876

We supply and support the product. Your team or your integrator installs and commissions it. We make sure it is the right one.

Thermon Pontus

Data centre liquid load banks

Thermon's data centre liquid load bank, Pontus, are advanced systems designed to simulate real-world cooling and electrical demand in data centre environments.

Built for precise thermal load testing and thermal validation, they give commissioning teams confidence that critical infrastructure, from chillers and CDUs to UPS systems and backup power, performs reliably before deployment.

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Thermon Pontus data centre liquid load bank