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Heat Trace & Process Heating Solutions

Heating

Heat Trace & Process Heating Solutions

We design and deliver heating solutions for industrial pipelines, tanks and vessels.

Designing a heat trace project? We can help with that. Tell us your process requirements and we will get started on your design.

And if you are not yet sure what heating technology you will employ, contact our team today. We will provide expert technical advice.

Applies to
Oil & Gas Mining Chemical Processing Power Generation
✓ Thermon channel partner in Australia ✓ Design and coordination in-house ✓ Major projects completed across Australia
Industrial process heating equipment supplied by Pacific Automation
Thermon process heating installation
Thermon, process heating solutions

Partnered with Thermon, leaders in process heating

Thermon provide engineered process heating solutions for industries including oil and gas, mining, chemical processing and power generation.

Pacific Automation are the Thermon channel partner in Australia for industrial applications. Our process heating specialists can help you to select products, then design and coordinate Thermon heat trace and immersion heating installations for your site or operations.

We have seen Thermon heat trace still going strong after 30 years. We are proud to work with Thermon products.

It starts before the order

Three questions we ask alongside the part number, so the heating system we design suits the process it has to hold.

Question one

Where does it run?

Hazardous zone classification, ambient conditions, pipe or vessel size, insulation, circuit lengths and available power.

Question two

What is it doing?

Freeze protection, temperature maintenance, heat up, sample line conditioning or bulk tank heating. The medium and the target temperature.

Question three

What if it is wrong?

Solidified product, a blocked line, inaccurate sampling, wasted energy, unplanned shutdown.

The heating technologies we design with

Heat trace cable, tubing bundles and immersion heating, selected against your process requirements rather than a catalogue page.

Industrial heat trace cable for large pipelines

Electric heat trace cabling is used to maintain or raise the temperature of pipelines, tanks and vessels. Industrial heat trace is designed to reach the high temperatures required by industrial processes. It is cost-effective and highly efficient.

Heat trace is a flexible solution, and comes in a variety of shapes and sizes. Choosing the right cable can lead to significant energy and cost savings. With self regulating, constant wattage cable and more options available, determining the best solution can be tricky. We are here to help.

Heat Trace Cables
Industrial heat trace cable on a pipeline
Pre-insulated heat traced tubing bundle

Pre-insulated, heat traced tubing bundles for small bore pipes

Sample a smokestack from the top and take it down to an analyser, preserving the exact conditions for accurate emissions measurement. Collect natural gas samples from a production stream and accurately test for trace levels of mercury and chlorides.

Tubing bundles are flexible solutions, ideal for analytical and process instrumentation. Applications include impulse lines, sample lines and small diameter process lines.

Work with our specialists to come up with a custom design that suits your needs. Include control cables for CEMS emission monitoring. Electrocoat tubing, or specify a superalloy like Hastelloy for ultimate corrosion resistance.

Tubing Bundles

Industrial circulation and immersion heaters for tanks

Industrial circulation heaters are ideal for quick heat up. They are used for raising the temperature of liquids from input to output. We will help you choose the right model by calculating your volume, speed and power requirements.

Large tank immersion heaters are ideal for side mounting. They provide the required heat to maintain or heat up any process liquid, including water, caustic chemicals, lubrication oils, tallows, or food and beverage constituents.

Immersion Heaters
Industrial immersion heater for tanks

Not sure which heating technology suits your process?

Tell us the medium, the temperature you need to hold and where the line runs. We will tell you what fits.

Get in Touch
Thermon Genesis heat trace control and monitoring

Control systems for operation, monitoring and insights

Control and monitoring options for heat trace installations vary based on operational complexity. A simple trace heating thermostat will not cut it for larger systems.

Genesis highlights Thermon's capacity in the Industrial Internet of Things space. It is a wireless system for monitoring and controlling heat trace from your control room. Display alarm status and summaries. Communicate with panels and controllers across your entire facility.

Genesis also collects performance data from your heating system over time for analysis, reporting and troubleshooting. Shift toward a predictive maintenance model. Cut down on maintenance hours. Increase your uptime.

Engineered process heating system

Engineered systems for very specific requirements

If you have a highly specific application, you will need a unique process heating solution. Careful design and engineering will reduce demand on your heating system. Tell us what you are after. The possibilities are vast.

Engineer a vaporisation system for anhydrous and aqueous ammonia to control nitrous oxide emissions in selective catalytic reduction applications. Build a liquid heat transfer system for molds, platens or presses that can handle up to 375°C under negligible pressure conditions.

We can usually present a few different options for your project, taking into account your specific requirements and preferences around costs and timeframes.

Heat trace cabling on a bitumen pipeline in Kwinana, Western Australia
Case Study Highlight

Tracing a 1.6km bitumen pipeline

Implementing a heat trace cabling solution for a 1.6km bitumen pipeline has simplified operations for an industrial marine port operator in Kwinana, Western Australia.

By using HTEK Series constant watt heating cable, we cut down on the number of power connection points required. The site operators have benefited from simpler, more efficient operation, and lower maintenance requirements.

Read the Case Study

Request a customised heat trace design review to optimise temperature control and reduce energy risk

Send us the application: the medium, the temperature you need to hold, pipe or vessel sizes, insulation, circuit lengths and the zone. Our team will scope the cable, bundle, immersion heater and controls to match.

We supply and support the product. Your team or your integrator installs and commissions it. We make sure it is the right one.