Everything you need to build a fully compliant pull wire conveyor safety system.
Smart Series Essentials is the complete suite of hardware required to install, support, and maintain reliable pull wire safety systems across mining, quarrying, and industrial conveyor applications. Designed to pair seamlessly with Smart Pull devices, these Essentials provide the critical mechanical, electrical, and structural components that ensure correct installation, long-term performance, and compliance with AS/NZS 4024.3610.
Introducing Smart Essentials
From durable steel wire rope to precision-engineered pigtails, monitoring cable, and heavy-duty clamps, every component is built to withstand harsh environments and demanding operating conditions. Whether you're installing a new conveyor safety line or upgrading an existing system, Smart Series Essentials delivers simple installation, rugged reliability, and full system compatibility.
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Built for Smart Pull. Universal across industry.
Smart Series Essentials includes both Smart Series–specific components and universal accessories that suit other pull wire systems such as Safe-T-Pull and NHP installations.
Core Components Include
| Component | Description | Images |
| Slack Wire Spring Tensioning Kit
(Smart Series Specific) | Purpose-built to tension pull wires in balanced systems, each kit includes turnbuckles, springs, clamps, guides, carabiners, ratchets, and thimbles, everything required to achieve the correct tripping force and maintain compliance with AS/NZS requirements. | |
| Steel Wire Rope (Pull Wire)
(Universal) | Available in galvanised or 316 stainless steel with UV-treated PVC sheathing, the steel rope is designed as the primary lanyard cable for Pull & Slack Trip systems. | |
| Black Line Monitoring Cable
(Smart Series Specific) | A Smart Series–specific, UV-stabilised, brass-braided cable engineered for pullkey monitoring, available in multiple conductor configurations and manufactured to IEC and SANS standards. | |
| Pigtails – Quick Clip, 1 Turn & 1.5 Turn
(Universal) | Designed to support pull wire or monitoring cable along conveyor structures.
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| Wedge Clamp
(Universal) | A universal heavy-duty clamp that anchors pull wire cable on Pull Trip Type systems and chute block detectors, providing stable, high-grip retention. | |
| Emergency Stop Labels
(Universal) | Highly visible reflective labels designed for installation every 30 metres of pull wire rope or monitoring cable, meeting mandatory AS/NZS requirements. | |
| Canopy
(Smart Series–Specific) | Provides additional UV and mechanical protection for pullkeys exposed to harsh outdoor conditions. | |
Why Smart Series Essentials?
Complete System Integration
Every component is designed to complement Smart Pull switches, ensuring correct performance, accurate tensioning, and reliable tripping behaviour.
Engineered for Harsh Environments
Across the range, materials include electro-galvanised steel, stainless steel 316, UV-treated PVC, and brass-plated braiding, providing longevity in atmospheric, dusty, and marine conditions.
Simple Installation & Maintenance
From quick-clip pigtails to pre-engineered tensioning kits, the Essentials range reduces installation time and minimises downtime during servicing.
Compliance-Ready
All components support installation to AS/NZS 4024.3610, with the tensioning kit and emergency labels specifically designed to meet required safety standards.
Build a Complete Conveyor Safety System
Whether designing a new conveyor safety layout or maintaining critical shutdown infrastructure, Smart Series Essentials ensures every connection point, cable run, and support element is built for durability and compliance.
CASE STUDY | 3 MIN READ
Real Results: Smart Series Transforms WA Mining Site
In this case study, you'll learn how a WA mine eliminated nuisance trips and improved conveyor safety with the Smart Series system.