Conveyor Safety Accessories
Everything you need to build a fully compliant pull wire conveyor safety system.
Smart Series Essentials is the complete suite of hardware required to install, support and maintain reliable pull wire safety systems across mining, quarrying, and industrial conveyor applications.
Designed to pair seamlessly with Smart Pull devices, these Essentials provide the critical mechanical, electrical, and structural components that ensure correct installation, long-term performance, and compliance with AS/NZS 4024.3610.
Introducing Smart Essentials
From durable steel wire rope to precision-engineered pigtails, monitoring cable, and heavy-duty clamps, every component is built to withstand harsh environments and demanding operating conditions. Whether you are installing a new conveyor safety line or upgrading an existing system, Smart Series Essentials delivers simple installation, rugged reliability, and full system compatibility.
Built for Smart Pull. Universal across industry.
Smart Series Essentials includes both Smart Series specific components and universal accessories that suit other pull wire systems such as Safe-T-Pull and NHP installations.
It starts before the order
Three questions we ask alongside the part number, so the hardware that arrives builds a compliant line.
Where does it run?
Rope run length, the structure it is supported on, and whether the line is atmospheric, dusty or marine. Galvanised or 316 stainless.
What is it doing?
Pull trip or balanced pull and slack. Whether you are monitoring pullkeys, and whether the switches are Smart Series, Safe-T-Pull or NHP.
What if it is wrong?
Tension outside the 70N the Standard requires, a rope that corrodes through, missing e-stop labels at audit, a line that will not trip.
Core components
Seven component groups, each with its own datasheet. Smart Series specific items are marked.
Steel Wire Rope (Pull Wire)
Available in galvanised or 316 stainless steel with UV-treated PVC sheathing. Designed as the primary lanyard cable for pull and slack trip systems, and supports eyelets.
View DatasheetBlack Line Monitoring Cable
A Smart Series specific, UV-stabilised, brass-braided cable engineered for pullkey monitoring. Available in multiple conductor configurations and manufactured to IEC and SANS standards.
EnquireAsk about Smart Series
Let us help you find the right conveyor safety solution for your site.
Why Smart Series Essentials?
Four reasons the hardware matters as much as the switch.
Slack wire spring tensioning kit installation
How the kit assembles on a balanced line. Hover any part of the diagram to enlarge it.
Complete the conveyor
Real results: Smart Series transforms WA mining site
In this case study, you will learn how a WA mine eliminated nuisance trips and improved conveyor safety with the Smart Series system.
Read the Case StudyBuild a complete conveyor safety system
Whether designing a new conveyor safety layout or maintaining critical shutdown infrastructure, Smart Series Essentials ensures every connection point, cable run, and support element is built for durability and compliance. Send us the rope run, the structure and the switches you are pairing to.
We supply and support the product. Your team or your integrator installs and commissions it. We make sure it is the right one.