Controlling

Conveyor Uptime & Safety

The belt stops when you decide, not when it fails

An unplanned conveyor stop costs a shift, and the people working along the belt when it happens are the real exposure. The same blind spot causes both: hundreds of metres of moving belt with nothing watching it and no reliable way to stop it from where someone is standing.

Applies to
Overland conveyors In-plant conveyors Transfer stations CHPPs
✓ Engineered to AS/NZS 4024 ✓ Smart Series conveyor safety specialists ✓ WA mine site proven
Overland conveyor with pull wire emergency stop system installed

How Conveyor Uptime and Safety Works

Stop it from anywhere, see the fault coming, work on it safely.

1

Give Anyone on the Belt a Way to Stop It

Pull wire emergency stops run the length of the conveyor so the person standing at the fault can stop it instantly, engineered to AS/NZS 4024 requirements.

2

See the Fault Before It Becomes a Stoppage

Belt slip, drift, rip and blocked chute detection catch developing problems early, before a spill, a fire, or hours of unplanned downtime.

3

Make the Line Safe to Work On

Conveyor lighting, status beacons and controlled soft starting turn night inspection and maintenance into a routine job instead of a risk.

Conveyor walkway on a night shift

What Sites Get Out of It

The outcomes that matter on site.

Compliance shield with tick

AS/NZS 4024 Compliance You Can Evidence

Guarding, emergency stops and isolation documented against the standard auditors actually check.

Trend line showing early fault detection

Belt Rip and Slip Caught Early

Condition sensors turn a catastrophic belt failure into a planned maintenance job.

Clock indicating reduced downtime

Fewer Unplanned Conveyor Stops

Early fault detection and reliable e-stop circuits reduce nuisance trips and genuine failures alike.

Light symbol for conveyor lighting

Safe Inspection Around the Clock

Dedicated conveyor lighting removes the torch-and-guesswork routine from night shifts.

Our Part

We supply and support the product. The customer's team or their integrator installs and commissions it. We make sure it is the right one.

Standard Applied
AS/NZS 4024

Safety of machinery. The standard auditors actually check on conveyor installations, and the one your guarding, emergency stops and isolation need to be evidenced against.

Guarding & Access

Interlocked guards and access control specified against the standard’s requirements.

Emergency Stop Systems

Pull wire runs and e-stop circuits engineered for continuous reach along the belt.

Isolation & Lockout

Isolation points documented so maintenance can be evidenced at audit.

Smart Series conveyor safety system on a WA mine site
Case Study · 3 min read

Smart Series Transforms Conveyor Safety on a WA Mine Site

How a WA mine replaced an ageing conveyor safety system across 2 km of conveyor, with no nuisance trips reported since commissioning.

Read the Case Study
Three Questions We Ask First
Q1

Where does it run?

Belt length, environment, and whether the conveyor runs through a hazardous area.

Q2

What is it doing?

Stopping the belt safely and detecting misalignment, blockage or slip.

Q3

What if it is wrong?

Someone gets hurt or the belt stops a shift. So we check the safety function before the order.

Send Us Your Conveyor Layout

Belt lengths, drive arrangement, transfer points and the compliance position you need to reach. Our team will scope the pull wire runs, protection sensors, drives and lighting to match.