Condition Monitoring & Remote Asset Visibility
Know an asset is failing weeks before it stops your plant
Bearings and gearboxes give weeks of warning before they fail, but only if something is listening between inspection rounds. Wireless condition monitoring puts vibration and temperature data from remote and hard-to-reach assets in front of your team, without running cable to every machine.
How Wireless Condition Monitoring Works
From sensor to dashboard in three steps.
Sensors Mount on the Asset
Battery-powered wireless vibration and temperature sensors bolt or magnet-mount to bearings, motors and gearboxes, no cabling, no shutdown.
Data Travels to Your Network
Sensors report to a gateway over a wireless mesh, bridging remote field locations back to your control system, kilometres of cable avoided.
Your Team Sees Trends and Alarms
Vibration trends, temperature rises and threshold alarms land in your SCADA, historian or a standalone dashboard.
What Sites Get Out of It
The outcomes that matter on site.
Bearing & Motor Failures Caught Weeks Early
Rising vibration signatures flag developing faults long before audible noise or heat.
Fewer Manual Inspection Rounds
Remote, elevated or hazardous assets monitored continuously instead of walked monthly.
No Trenching or Cabling Remote Assets
Wireless sensors and I/O remove the biggest cost line in monitoring far-flung equipment.
Ex-Zone Assets Monitored Compliantly
Certified hazardous-area sensors bring classified-zone equipment into the same program.
We supply and support the product. The customer's team or their integrator installs and commissions it. We make sure it is the right one.
Where This Application Matters Most
The industries running this application every day.
Products and Brands Behind This Application
What we specify and supply for this application.
Safer Operations and Predictive Maintenance in Grain Handling
A major grain handling facility used Advantech wireless monitoring to eliminate the blind spots between inspections, reduce fire risk, and move to a proactive maintenance model.
Read the Case StudyWhere does it run?
Mine, plant or utility, and how far the asset sits from the control room.
What is it doing?
Watching bearings, motors, gearboxes or pumps for the change that comes before failure.
What if it is wrong?
An unplanned stop. So we match the sensor, range and mounting to the asset before the order.
Tell Us What You Need to Monitor
Send us the assets, the environment and any zone requirements. Our technical team will scope the sensors, gateway and network path, and tell you honestly if it isn’t the right fit.