Conveyor Uptime & Safety
The belt stops when you decide — not when it fails
An unplanned conveyor stop costs a shift, and the people working along the belt when it happens are the real exposure. The same blind spot causes both: hundreds of metres of moving belt with nothing watching it and no reliable way to stop it from where someone is standing.
How Conveyor Uptime and Safety Works
Stop it from anywhere, see the fault coming, work on it safely.
Give Anyone on the Belt a Way to Stop It
Pull wire emergency stops run the length of the conveyor so the person standing at the fault can stop it instantly — engineered to AS/NZS 4024 requirements.
See the Fault Before It Becomes a Stoppage
Belt slip, drift, rip and blocked chute detection catch developing problems early — before a spill, a fire, or hours of unplanned downtime.
Make the Line Safe to Work On
Conveyor lighting, status beacons and controlled soft starting turn night inspection and maintenance into a routine job instead of a risk.
What Sites Get Out of It
The outcomes that matter on site.
AS/NZS 4024 Compliance You Can Evidence
Guarding, emergency stops and isolation documented against the standard auditors actually check.
Belt Rip and Slip Caught Early
Condition sensors turn a catastrophic belt failure into a planned maintenance job.
Fewer Unplanned Conveyor Stops
Early fault detection and reliable e-stop circuits reduce nuisance trips and genuine failures alike.
Safe Inspection Around the Clock
Dedicated conveyor lighting removes the torch-and-guesswork routine from night shifts.
Safety of machinery. The standard auditors actually check on conveyor installations — and the one your guarding, emergency stops and isolation need to be evidenced against.
Guarding & Access
Interlocked guards and access control specified against the standard’s requirements.
Emergency Stop Systems
Pull wire runs and e-stop circuits engineered for continuous reach along the belt.
Isolation & Lockout
Isolation points documented so maintenance can be evidenced at audit.
Where This Application Matters Most
Two sectors carry almost all of the conveyor risk.
Products and Brands Behind This Application
Smart Series, Danfoss and Raytec — the five solution areas that make up a conveyor system.
Pull Wire Switches
Smart Series pull type and pull & slack type emergency stop switches.
View ›Conveyor Protection
Belt rip, slip, tear, spill and blocked chute detection.
View ›Conveyor Safety Accessories
Smart Series Essentials — tensioning kits, wire rope, pigtails and monitoring cable to AS/NZS 4024.3610.
View ›Motor Control
Danfoss soft starters and variable speed drives for controlled belt starting.
View ›Conveyor Lighting
Walkway and transfer point lighting built for harsh conditions.
View ›Smart Series Transforms Conveyor Safety on a WA Mine Site
How a WA mine eliminated nuisance trips and cut fault-finding time along its overland conveyors with the Smart Series system.
Read the Case StudySend Us Your Conveyor Layout
Belt lengths, drive arrangement, transfer points and the compliance position you need to reach. Our team will scope the pull wire runs, protection sensors, drives and lighting to match.